Using Ultra-Low Freezers to Maintain the Viability of Cell and Gene Therapy Products

Using Ultra-Low Freezers to Maintain the Viability of Cell and Gene Therapy Products

Many cell and gene therapy solutions have shown considerable promise as a source of possible treatments for a wide range of chronic disorders. However, these sophisticated therapies introduce additional barriers such as the requirements for ultra-low and cryogenic storage, which affect numerous steps of the biomedical solutions’ life cycles, from their development to their administration.

The key prerequisite for any preservation method is the product stability it can offer for successful clinical outcomes. Expensive and cumbersome preservation methods also contribute significantly to the cost of these technologies and limit the use of cell and gene therapy products. As a result, reliable but simple-to-use and cheaper approaches are critical for the adoption and sustainability of such scientific applications.

Cell and gene therapies

The clinical applications of cell and gene therapy have experienced countless challenges and setbacks over the last three decades. However, recently there have been significant advances in modern medicine and products are making their way into the market. Cell and gene therapy solutions, also known as advanced therapy medicinal products (ATMPs), are biopharmaceuticals for human use based on cells, tissues, or genes. These products are used to treat diseases that, for a long time, have been considered chronic conditions.

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Cell therapy products include cellular immunotherapies, cancer vaccines, and cells for therapeutic indications such as hematopoietic stem cells (HSC) and human embryonic stem cells (hESC), and induced pluripotent stem cells (iPSC), which are somatic cells that have been genetically reprogrammed to have pluripotent stem cell characteristics. These cells can come from autologous (from the same individual) or allogeneic (from someone else) sources.

On the other hand, gene therapy is a range of techniques for altering the expression of a person’s genes or repairing defective ones. This is accomplished by transferring nucleic acids (DNA or RNA) to a patient’s somatic cells, resulting in a therapeutic impact that corrects genetic abnormalities or overexpresses therapeutically important proteins. Gene therapy products can be plasmid DNA, viral vectors, bacterial vectors, and more, and there is promising evidence that these kinds of ATMPs could be used to treat a wide range of diseases, including cystic fibrosis, cancer, diabetes, heart disease, and haemophilia.

While at present, there are a limited number of commercially available cell and gene therapy-based solutions, trials of hundreds more are currently ongoing in registered clinical trials, with the expectation that at least 10-20 ATMPs will be authorized each year by 2025 in the USA alone. With so many solutions in the pipeline, it is important to understand whether they will require specialised cold chain solutions to be safely stored and transported.

Gene therapy solutions are inherently more stable than cell therapy solutions, as their storage and distribution can typically leverage approaches taken from conventional pharmaceuticals and biologicals. This is particularly true as cell therapy solutions are unique in that they consist of highly labile mammalian cells which can remain viable only at very low temperatures. For example, stem cells, depending on their type, will require storage temperatures ranging from -80°C to -196°C.

This highlights the need for reliable cold chain systems able to ensure the storage and timely delivery of consistently reliable and effective cell and gene therapy solutions to the point of administration. Furthermore, although cryogenic freezing will be the most used in this space, there are several use cases for the use of ultra-low freezers such as the preservation of microbial stocks and the storage of human cells and tissues, depending on the intended storage duration of the biologicals.

Reliable Ultra-Low Freezers for the storage of ATMPs

B Medical Systems S.à r.l is a global leader in the manufacturing and distribution of innovative medical cold chain solutions, including ultra-low freezers.

The company currently produces five different models of ULTs across all its business segments, with storage capacities ranging from 206L to 863L. These models can reach temperatures as low as -86°C and as high as -20°C, and are renowned worldwide for their safety, quality, reliability, and energy efficiency.

B Medical Systems’ ultra-low freezers use an advanced cooling system to ensure a constant and even temperature distribution across the entire cabinet. This, along with the insulated inner doors, improved gasket seals, frames, and insulation enable the uniform temperature distribution required to provide a reliable storage environment and optimal sample safety. Moreover, the models offer superior pull down, recovery, and holdover times due to their structure, design, and technology which maintain the cabinet at the intended temperatures even during adverse events.

These ultra-low freezers also use natural refrigerants to reduce the environmental impact of using such important refrigeration solutions while increasing overall cooling efficiency. All ULT models by B Medical Systems are EU MDR/USD FDA class II(a) medical devices, and the company also offers models with the Energy Star certification.

Finally, the company’s ULTs are also designed with integrated audio-visual alarms that indicate high/low temperatures, open doors, sensor failures and other possible technical failures, and are compatible with °B Connected, a cloud-based remote monitoring software enabling the holistic remote monitoring of the ultra-low freezers including the acquisition, recording, and visualisation of the temperature data. The software also has the ability of alarm forwarding via email or SMS and is compliant with the 21 CFR Part 11 (subpart A and B) regulation.

Ultra-low freezers as an alternative freezing environment

An appropriate cold chain for cell and gene therapy solutions should not only maintain the stability of the products but should also use simple operational methods that require less expensive facilities and equipment for larger-scale biobanking. Even though a universal cryopreservation method appears improbable due to the diversity of the products and their varying temperature profiles, multiple studies have shown that storing products at temperatures around -80°C in ultra-low temperature freezers can be effective for a wide range of them. This makes ultra-low temperature freezers a viable option for laboratories engaged in cell and gene therapy research, allowing them to reliably store extremely thermosensitive and valuable samples in an alternative freezing environment.

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